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06_11_87/OU

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       New Directions in Microelectronics
       ----------------------------------

                or how to follow up 'New Opportunities'.


 'New Opportunities' is the introductory TV programme to an Open
 University pack on microelectronics for industry.   The programme
 is transmitted on Saturday 7th November, BBC2 1215 (in the
 afternoon).

 The new opportunities referred to in the title are the 'ASIC's, or
 Application Specific Integrated Circuits.   The TV programme, and
 these telesoftware notes, explain what ASICs are, why they are so
 important, and how smaller companies can use them.


 Ancient History
 ---------------

 If you are interested in electronics, and you have taken the
 trouble to download these notes, you'll know about the 'first
 revolution' of microelectronics  -  the integrated circuit.

 Most of the publicity was generated by the coming of the
 microprocessor, in the 1970's, but the story began before that.
 The technology to produce a set of interconnected transistors and
 components on the one wafer of silicon was developed in the
 1960's.   Specialist military and space circuits were the first to
 be fabricated as 'chips', enabling the technology of mass
 production to be developed.   Some of the first ICs to be
 commercially available were analogue circuits - 3 or 5 transistor
 amplifiers (the RCA series), and the very successful digital
 circuits known as TTL (transistor-transistor logic).   The
 so-called '74' series of circuits were amongst the first TTL
 families, and are still available (in improved form) today, at a
 fraction of the original cost.   These ICs will have some 4 to 8
 logic 'gates' in a package, or 2 timers or flip-flop circuits,
 with something like 100 transistors in the package.

 By the late 1970's, ICs were being produced with more and more
 transistors in them.   The main reason for doing this was, of
 course, to increase the complexity of the job being done by the
 IC:  a full microprocessor, or a larger memory circuit.   What
 made it possible was a combination of two factors:
       -  improvement in the silicon manufacturing processes, making
 it possible to produce transistors in ever smaller areas, and
 improving the 'yield', the number of working circuits per wafer.
       -  advances in the design of circuits, by using computer aids
 to the design team.  This meant that larger circuits could be
 designed reliably!


 Today
 -----


 It's quite a shock, even to those in the industry, to see how
 methods have advanced compared to the 'recent' past.  For
 instance, do you remember all the fuss about the micro the 'first
 time around'.   One of the common TV images (notably in a Horizon
 film in Silicon Valley) was of a technician tracing out a circuit
 from a huge piece of paper on a draughtsman's table, using a
 digitising tablet to input the information to a computer.   This
 technique now seems quaint, somewhat similar to shodding horses!

 Computers are now the first tools of the designers.  They use
 computer programs to 'draw' the circuit, placing logic symbols
 onto the screen.   Other programs will simulate the performance of
 this circuit, and later produce the information required in the
 silicon foundry to process each of the layers in the silicon to
 manufacture the circuit.

 As you might expect, all these tools are expensive, to buy and to
 use.   Until recently, this meant that anyone manufacturing an IC
 would have to design a circuit that would sell in millions, in
 order to recoup the start-up costs.   This is called 'full custom'
 design.  (The TV programme shows one such 'specialist' IC, that
 used in a compact disc player).


 ASICs
 -----
 There has been a fortunate, and rather unexpected, development.
 Those sophisticated computer tools that have been produced to aid
 in the design of the large ICs have made it easier than before to
 design smaller ones!   Advances in the manufacturing side have
 made it possible to make the circuits too.   ASICs are circuits
 with one specialised application in mind, for one manufacturer,
 and they will not be expected to sell in huge numbers.
 (Typically, an ASIC would replace some 10 to 20 standard logic
 ICs, making for a much smaller sub-assembly within a product)

 There are two families of ASICs, as seen in the programme:

       -  "Gate Array".   The silicon manufacturer produces chips
 to one general pattern, a regular array of transistors which are
 NOT connected to each other to form a circuit.  On top of them is
 a layer of aluminium.  By etching away most of the top layer, but
 leaving thin lines connecting areas of the underlying silicon,
 transistors can be joined to make a circuit.   The advantage of
 gate array technology is that the silicon manufacturer takes
 advantage of 'bulk' processing, in all but the final process.  The
 disadvantage is that, compared to 'full custom' design, the
 circuit will be physically larger, with some areas of wasted
 silicon.   This may not sound important at first, after all the
 circuits are pretty tiny compared to the product they sit in, but
 the problem is that, the larger the area of silicon, the fewer can
 be fitted on a wafer, and the smaller the yield of working
 circuits per wafer.   These factors have a large influence on the
 cost of a circuit.

       -  "Standard Cell".   Computer programs are used extensively
 to interpret the logic diagram drawn by the designer, simulate it,
 design the layouts of the areas on the silicon, and produce the
 information that will manufacture the circuit.   The programs work
 on the basis of stored libraries of standard building blocks,
 which they put together to match the intended end product.   The
 technique is inherently more versatile than Gate Array, but means
 higher silicon processing costs, since all layers of the IC will
 be designed and fabricated from scratch!


 Future Trends
 -------------

 No doubt, computer programs will become more sophisticated, and
 easier to use.   Already it is feasible for a small manufacturer
 to design a Gate Array using software on an IBM-PC.   Another
 manufacturer offers software on a BBC Micro based system.
 (Admittedly, at the top, 'workstation' end of the BBC range!).
 The price of engineering workstations is coming down every year
 (with the new IBM PC and the Archimedes systems yet to make their
 mark as REALLY cheap, yet powerful hardware).

 To those already in the industry, the trend seems to be moving
 toward the Standard Cell approach.  But what about those who are
 yet to enter?  Manufacturers are in the dilemma well known to
 anyone trying to buy a computer (even a home micro).   Every year
 seems to bring a major advance, in a different system.  The only
 clear-cut decision seems to be to wait for the next year...but the
 situation never resolves!


 Contacts
 --------


 The Open University packs on Microelectronics for Industry are an
 attempt to bring some technical (and impartial) advice onto the
 scene.   If you would like further information on the packs,
 please write to:
               LMSO
               PO Box 188
               The Open University
               Milton Keynes
               MK7 6DH

 or phone 0908 653338 (answerphone),   quoting pack PT504.


 If you have any comments on these notes, or on the TV programme,
 the author/producer would be pleased to hear from you.

 Please write to me,
               Philip Ashby
               Room 107
               BBC Centre
               Walton Hall
               Milton Keynes
               MK7 6BH

 or mbx on 81:BBC108
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00000020  6c 65 63 74 72 6f 6e 69  63 73 0d 20 20 20 20 20  |lectronics.     |
00000030  20 20 2d 2d 2d 2d 2d 2d  2d 2d 2d 2d 2d 2d 2d 2d  |  --------------|
00000040  2d 2d 2d 2d 2d 2d 2d 2d  2d 2d 2d 2d 2d 2d 2d 2d  |----------------|
00000050  2d 2d 2d 2d 0d 0d 20 20  20 20 20 20 20 20 20 20  |----..          |
00000060  20 20 20 20 20 20 6f 72  20 68 6f 77 20 74 6f 20  |      or how to |
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00000260  41 6e 63 69 65 6e 74 20  48 69 73 74 6f 72 79 0d  |Ancient History.|
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00001a50  74 20 73 79 73 74 65 6d  2e 20 20 54 68 65 20 6f  |t system.  The o|
00001a60  6e 6c 79 0d 20 63 6c 65  61 72 2d 63 75 74 20 64  |nly. clear-cut d|
00001a70  65 63 69 73 69 6f 6e 20  73 65 65 6d 73 20 74 6f  |ecision seems to|
00001a80  20 62 65 20 74 6f 20 77  61 69 74 20 66 6f 72 20  | be to wait for |
00001a90  74 68 65 20 6e 65 78 74  20 79 65 61 72 2e 2e 2e  |the next year...|
00001aa0  62 75 74 20 74 68 65 0d  20 73 69 74 75 61 74 69  |but the. situati|
00001ab0  6f 6e 20 6e 65 76 65 72  20 72 65 73 6f 6c 76 65  |on never resolve|
00001ac0  73 21 0d 0d 0d 20 43 6f  6e 74 61 63 74 73 0d 20  |s!... Contacts. |
00001ad0  2d 2d 2d 2d 2d 2d 2d 2d  0d 0d 0d 20 54 68 65 20  |--------... The |
00001ae0  4f 70 65 6e 20 55 6e 69  76 65 72 73 69 74 79 20  |Open University |
00001af0  70 61 63 6b 73 20 6f 6e  20 4d 69 63 72 6f 65 6c  |packs on Microel|
00001b00  65 63 74 72 6f 6e 69 63  73 20 66 6f 72 20 49 6e  |ectronics for In|
00001b10  64 75 73 74 72 79 20 61  72 65 20 61 6e 0d 20 61  |dustry are an. a|
00001b20  74 74 65 6d 70 74 20 74  6f 20 62 72 69 6e 67 20  |ttempt to bring |
00001b30  73 6f 6d 65 20 74 65 63  68 6e 69 63 61 6c 20 28  |some technical (|
00001b40  61 6e 64 20 69 6d 70 61  72 74 69 61 6c 29 20 61  |and impartial) a|
00001b50  64 76 69 63 65 20 6f 6e  74 6f 20 74 68 65 0d 20  |dvice onto the. |
00001b60  73 63 65 6e 65 2e 20 20  20 49 66 20 79 6f 75 20  |scene.   If you |
00001b70  77 6f 75 6c 64 20 6c 69  6b 65 20 66 75 72 74 68  |would like furth|
00001b80  65 72 20 69 6e 66 6f 72  6d 61 74 69 6f 6e 20 6f  |er information o|
00001b90  6e 20 74 68 65 20 70 61  63 6b 73 2c 0d 20 70 6c  |n the packs,. pl|
00001ba0  65 61 73 65 20 77 72 69  74 65 20 74 6f 3a 0d 20  |ease write to:. |
00001bb0  20 20 20 20 20 20 20 20  20 20 20 20 20 20 4c 4d  |              LM|
00001bc0  53 4f 0d 20 20 20 20 20  20 20 20 20 20 20 20 20  |SO.             |
00001bd0  20 20 50 4f 20 42 6f 78  20 31 38 38 0d 20 20 20  |  PO Box 188.   |
00001be0  20 20 20 20 20 20 20 20  20 20 20 20 54 68 65 20  |            The |
00001bf0  4f 70 65 6e 20 55 6e 69  76 65 72 73 69 74 79 0d  |Open University.|
00001c00  20 20 20 20 20 20 20 20  20 20 20 20 20 20 20 4d  |               M|
00001c10  69 6c 74 6f 6e 20 4b 65  79 6e 65 73 0d 20 20 20  |ilton Keynes.   |
00001c20  20 20 20 20 20 20 20 20  20 20 20 20 4d 4b 37 20  |            MK7 |
00001c30  36 44 48 0d 0d 20 6f 72  20 70 68 6f 6e 65 20 30  |6DH.. or phone 0|
00001c40  39 30 38 20 36 35 33 33  33 38 20 28 61 6e 73 77  |908 653338 (answ|
00001c50  65 72 70 68 6f 6e 65 29  2c 20 20 20 71 75 6f 74  |erphone),   quot|
00001c60  69 6e 67 20 70 61 63 6b  20 50 54 35 30 34 2e 0d  |ing pack PT504..|
00001c70  0d 0d 20 49 66 20 79 6f  75 20 68 61 76 65 20 61  |.. If you have a|
00001c80  6e 79 20 63 6f 6d 6d 65  6e 74 73 20 6f 6e 20 74  |ny comments on t|
00001c90  68 65 73 65 20 6e 6f 74  65 73 2c 20 6f 72 20 6f  |hese notes, or o|
00001ca0  6e 20 74 68 65 20 54 56  20 70 72 6f 67 72 61 6d  |n the TV program|
00001cb0  6d 65 2c 0d 20 74 68 65  20 61 75 74 68 6f 72 2f  |me,. the author/|
00001cc0  70 72 6f 64 75 63 65 72  20 77 6f 75 6c 64 20 62  |producer would b|
00001cd0  65 20 70 6c 65 61 73 65  64 20 74 6f 20 68 65 61  |e pleased to hea|
00001ce0  72 20 66 72 6f 6d 20 79  6f 75 2e 0d 0d 20 50 6c  |r from you... Pl|
00001cf0  65 61 73 65 20 77 72 69  74 65 20 74 6f 20 6d 65  |ease write to me|
00001d00  2c 0d 20 20 20 20 20 20  20 20 20 20 20 20 20 20  |,.              |
00001d10  20 50 68 69 6c 69 70 20  41 73 68 62 79 0d 20 20  | Philip Ashby.  |
00001d20  20 20 20 20 20 20 20 20  20 20 20 20 20 52 6f 6f  |             Roo|
00001d30  6d 20 31 30 37 0d 20 20  20 20 20 20 20 20 20 20  |m 107.          |
00001d40  20 20 20 20 20 42 42 43  20 43 65 6e 74 72 65 0d  |     BBC Centre.|
00001d50  20 20 20 20 20 20 20 20  20 20 20 20 20 20 20 57  |               W|
00001d60  61 6c 74 6f 6e 20 48 61  6c 6c 0d 20 20 20 20 20  |alton Hall.     |
00001d70  20 20 20 20 20 20 20 20  20 20 4d 69 6c 74 6f 6e  |          Milton|
00001d80  20 4b 65 79 6e 65 73 0d  20 20 20 20 20 20 20 20  | Keynes.        |
00001d90  20 20 20 20 20 20 20 4d  4b 37 20 36 42 48 0d 0d  |       MK7 6BH..|
00001da0  20 6f 72 20 6d 62 78 20  6f 6e 20 38 31 3a 42 42  | or mbx on 81:BB|
00001db0  43 31 30 38 0d                                    |C108.|
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